HEAVY DUTY CALENDARS



MODEL: BCM-4-16

4 roll open "z" type calendar

Equipped with let off, heating cooling drums, dual wind up mechanism. All speeds variable adjusted and also auto synced for continuous trouble free operation, PLC controlling system provided for auto tensioning and sequential speed control for complete auto running of the calendar in high speeds with minimum labour involvement and highest grade of consistent quality.

MODEL: BCM 3-18

18" X 54" (THREE) ROLL 'I' TYPE CALENDAR WITH LET OFF & WIND UP UNIT & EQUIPPED WITH DIGITAL DISPLAY OF NIP GAP SETTING

MODEL: BCM 3-16

RANGE: 6" X 18" UPTO 24" X 72" TYPE 2/3/4

ROLLS AVAILABLE

  SALIENT FEATURES

  • The major application of Calendar is to press the mixed and refined rubber mixture It also can be applied to rubber sheets in single or double sticking or topping operations with textile fabrics.
  • During the sheeting process, the machine can force out the air existed in the material for producing the product without air bubble after vulcanization. The more quantity of rolls the Calendar has, the more times of sheets are pressed, that enable the Calendar produce high quality and uniform thickness of sheets.
  • Designed and manufactured a variety of roll arrangement for choice, they are well suited for manufacturing of PVC sheets, synthetic rubber, rubber/EVA layer in sponge bottom insole, tire topping, ball tubes and shoes.
  • Ruggedly constructed throughout, High accuracy, maximum durability, Simple operation. You get a superior calendaring effect with the Bharaj Calendar.

  NIP GAP ADJUSTMENT

Roll gap is conveniently adjusted by simply pressing down a switch adjustment for single or both sides is available. A gap indicator enable the operator accurately read the gap between rolls.





  HIGH PRECISION ROLLS

Rolls are made of top material casting. Surface hardened and precision ground, not only gives maximum wear resistant, but also guarantees fine calendared product surface and uniform thickness. Rolls heating or cooling is very fast and uniform temperature distribution. There are arrangements of rolls for choice.


  DOUBLE SEALED OIL PROOF

For fully preventing oil leakage the roll front is with double seals, assures no oil leakage to contaminate the product.




  CIRCULATED LUBRICATION SYSTEM

The roll bushings are forced lubrication, permits smooth roll running year after year. The system is equipped with a filtering device for eliminating the oil pollution. Filter cleaning is very easy.


Various Configuration Available


VERTICAL TYPE 2 ROLLS

Suited for rubber or plastic sheet calendaring.


VERTICAL TYPE 3 ROLLS

Suited for calendering effect of medium rubber or plastic sheet . It also well suited for single surface sticking on rubber


VERTICAL TYPE 4 ROLLS

Suited for calendaring effect of more uniform thickness of rubber sheet. It also well suited for double sides sticking for rubber and clothe as well as artificial rubber PVC calendaring.


INVERTED L TYPE 4 ROLLS

Suited for combining two or multiple colors calendaring for tires .


Z TYPE 4 ROLLS

Suited for combining multiple colors calendaring, OR tire and curtain clothe sticking to rubber.


Available Accessories

  • Fabric let off unit auto tension controlling.
  • Liner let off unit with tension controlling.
  • Power windup station.
  • Dual windup station.
  • Heating/ cooling drums.
  • Splicing press.
  • Automatic plc control.

BEARING BUSHING

Taper roller bearing is utilized to ensure great precision accuracy, Smooth running and provides maximum strength.

SUSPENSION DEVICE

To compensate the strain of deflection on roll surface where a high pressure is applied, this guarantees, uniform thickness.

DRILLED ROLL

It permit fast heating control on roll surface, minimum temperature difference and uniform temperature distribution, maximum rigidity, and minimum deflection.

Technical Specification of Standard Range of Machineries

MODEL NO. SIZESOF ROLLS HORSEPOWER
Note: Specifications are indicative and we receive the right to modify them without prior notice. Accessories shown in the brochure are not part of the machine
BCM 8 8" ∅ X 24" L 10 HP
BCM 10 10" ∅ X 30" L 20 HP
BCM 12 12" ∅ X 36" L 30 HP
OR 12" ∅ X 39" L 30 HP
BCM 14 14" ∅ X 42" L 40 HP
BCM 16 16" ∅ X 48" L 60 HP
BCM 18 18" ∅ X 54" L 75 HP
BCM 22 22" ∅ X 68" L 120 HP
BCM 24 24" ∅ X 74" L 150 HP

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