COLD FEED RUBBER EXTRUDERS

Bharaj Cold Feed Extruders Must Have All Extrusion Units Seeking Precision and Accurate Extrusion. Bharaj Cold Feed Extruders are Designed Specially in View The Latest Trends & Requirements

PLAIN / PIN BARREL TYPE EXTRUDERS VENT / VACUUM TYPE EXTRUDERS,
DUAL EXTRUDERS FOR CO-EXTRUSION

Still using Hot Feed Extruders?

Still wasting energy & labor by having warming mills, conveyor etc.?

Still facing quality issues with rubber dimensions, Temperature?

Still facing quality issues with Scorching & Improper feeding?

Switch to Bharaj Machineries make extruders


BCF-120

(120MM COLD FEED EXTRUDER)
EQUIPPED WITH A TUBE DIE HEAD FOR HOSE / TUBE EXTRUSION L/D RATIO - 18:1 SIX ZONE TEMPERATURE CONTROLLING.


   SALIENT FEATURES

  • No warming mill required as cold rubber can be feeded as room temperature thus saving labour and power.
  • Scroll and Liners made of EN-41b, Nitra hardened and polished. Hardened up to 900 HV
  • A special pressure melt transducer provided which gives pressure indication on head & also controls the screw rpm as per the set pressure value enabling extrusion at a consistent pressure (optional).
  • Barrels are steel fabricated, jacketed for heating and cooling with replaceable liners.
  • Feed rollers are specially designed for easy maintenance
  • Feeding arrangement with spiral undercut and feed roll arrangement provided which ensure proper bite and strip feed to screw
  • Automatic temperature controlling system.

VENT/ VACUUM TYPE EXTRUDER



BCF-V- 75

(75MM COLD FEED EXTRUDER)
EQUIPPED WITH A CROSS DIE HEAD
FOR RUBBER FIRE FIGHTING HOSE
EXTRUSION
L/D RATLO-16:1
FOUR ZONE TEMPERATURE CONTROLLING.

BCF-CO-PB-90-75

90MM & 75MM COLD FEED EXTRUSION EQUIPPED WITH CO-EXTRUSION HEAD FOR DOUBLE LAYER FUEL TUBES.

Our Extruders are widely used for

  • Rubber Automotive Hoses/ Industrial Hoses
  • Rubber Fuel Hoses
  • Rubber EPDM Weather Strips/ Window Profiles
  • Rubber Multiple Profiles
  • Rubber Blank Preparation for Moulding purpose
  • Rubber Fire Fighting Hoses
  • Rubber Various Intricate and Precision extrusion requirement.
  • Rubber Cable Industry


OUR EXTRUDERS FOR YOUR PRODUCTS LIKE VARIOUS RUBBER PROFILES INDUSTRIAL HOSES,AUTOMATIVE HOSES, TYRE TREADS, DOCK FENDERS & VARIOUS RUBBER EXTRUDED ITEMS.


A colour touch screen display is provided in the control panel enabling a trouble free and easy operation, where in you can set the pressure, temperature of the zone, rpm monitoring and extrusion output in kg/hour. It is also provided .with a fault finding system and can be provided with optional data logging system.



'BHARAJ cold feed equipped with a special heating/ cooling systems controlled by p/d controllers giving an accurate temperature (+/- 1 degree) resulting in better quality extrusion.


Technical Specification for Plain barrel cold feed rubber extruders for Standard Range of Machineries

MODEL BCF 45 BCF 63 BCF 75 BCF 90 BCF 120 BCF 150 BCF 200
SCROLL DIA 45 MM 60 MM 75 MM 90 MM 120 MM 150 MM 200 MM
L/D RATIO 10:1 10:1 12:1 16:1 16:1 16:1 16:1
SCROLL SPEED 6-60 RPM 6-60 RPM 6-60 RPM 6-60 RPM 6-60 RPM 6-60 RPM 6-50 RPM
ELECTRICAL MOTOR(DC OR A/C VARIABLE DRIVE 15 H.P. 25 H.P. 40 H.P. 60 H.P. 120 H.P. 200 H.P. 300 H.P.
OUT-PUT PER HOUR 40-60 KGS/HRS 100-150 KGS/HRS 150-200 KGS/HRS 300-400 KGS/HRS 600-800 KGS/HRS 1200-1400 KGS/HRS 2000-2400 KGS/HRS
FEEDING HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT
EXTRUDER HEAD STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL
TEMPERATURE CONTROLLING SYSTEM TWO ZONES THREE ZONES THREE ZONES FOUR ZONES FOUR ZONES FOUR ZONES FOUR ZONES

Technical Specification for Vent/VACUUM type cold feed rubber extruders

MODEL BCFV 63 BCFV 75 BCFV 90 BCFV 120 BCFV 150 BCFV 200
Note: Specifications are indicative and we receive the right to modify them without prior notice. Accessories shown in the brochure are not part of the machine
SCROLL DIA 60 MM 75 MM 90 MM 120 MM 150 MM 200 MM
L/D RATIO 10:1 12:1 16:1 16:1 16:1 16:1
SCROLL SPEED 6-60 RPM 6-60 RPM 6-60 RPM 6-60 RPM 6-60 RPM 6-50 RPM
ELECTRICAL MOTOR(D/C OR A/C VARIABLE DRIVE 25 H.P. 40 H.P. 60 H.P. 120 H.P. 200 H.P. 300 H.P.
OUT-PUT PER HOUR 105-120 KGS/HRS 140-160 KGS/HRS 280-320 KGS/HRS 560-600 KGS/HRS 900-1100 KGS/HRS 1400-1650 KGS/HRS
VACUUM PUMP CAPACITY 0.25 HP 0.5 HP 1 HP 1 HP 1.5 HP 2 HP
FEEDING HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT HOPPER WITH SPIRAL UNDER CUT AND FEED ROLL ARRANGEMENT
EXTRUDER HEAD STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL STD ADAPTOR HEAD AND OTHER HEADS ARE OPTIONAL
TEMPERATURE CONTROLLING SYSTEM THREE ZONES THREE ZONES FOUR ZONES FOUR ZONES FOUR ZONES FOUR ZONES

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