SUPER MIX RUBBER DISPERSION KNEADER

PRODUCT INTRODUCTION

This Dispersion Kneader is suitable for processing single or mixing numerous raw materials, including natural, rubber, synthetic rubber and more. The model has a sturdy construction. It features a large mixing capacity, high speed, excellent performance, fully automated temperature control, a simplified operating process, labour savings, and stable product quality.

A rear input, front output design results in smooth-flowing production and back window design allows observation of mixing conditions. Its sealed mixing chamber ensures safe operation and eliminates the environmental pollution problem. The mixing chamber has a 130?dumping inclination for easy removal and changing of coloring ingredients. The machine is easy to install and requires no special foundation. Production can be changed at any time. It features a durable, low failure rate, and easy maintenance. It's a ideal mixing equipment.


India's First 100% safe, fully Automatic Dispersion Kneader with S S 304 Rotor & Chamber Assembly

FEATURES

  • It is an ideal equipment for development of the latest rubber.
  • The designs with high dispersion for rotors are suitable for the compound of high quality material.
  • The mixing chamber is constructed with heat resistance, wear out resistance and anti-corrosive. (optional)
  • Special design on dust stop ring can efficiently prevent leakage from mixing chamber.

MODEL: BMK 35

35 LTR DISPERSION KNEADER FRONT FEEDING & FRONT DISCHARGE TYPE

You need Bharaj Super Mix Kneader When

  • You need much greater production.
  • You need perfect Dispersion of Ingredients.
  • You must avoid loss of expensive ingredient to atmosphere.
  • Colours & ingredients change frequently.
  • You need dust free mixing.
  • You want to use your space most profitably.
  • You want to save on energy.
  • Shortage of trained worker frequently


Stellite Welded Rotor & Chamber Assembly For Longer Life

MODEL: BMK 110

110 LTR DISPERSION KNEADER BACK FEEDING & FRONT DISCHARGE TYPE
EQUIPPED WITH HYDRAULIC TILTING SYSTEM PRACTICALLY ZERO MAINTENANCE IN THE TILTING SYSTEM TO OTHER MACHINES (OPTIONAL FEATURE)

  • A boon to medium and large rubber compounding requirements, where excellent dispersion of frequently changing ingredients is a prime requirement.
  • A labor & time saving system that offers an output three times or more as compared to an open mixing mill and substantially upgrades the quality by bringing about far superior results in kneading and mixing.

MODEL: BMK 75

BACK FEEDING FRONT DISCHARGE TYPE

    Application

  • Bharaj Super mix Kneader is most suitable for Compound, Hoses, Belt, Gaskets, Sponge, Soles, Sandals, Automobile, Mechanical Goods & master Batches. E.V.A. Phenol, Polythene & other Thermoplastic resins.

MATERIALS OF CONSTRUCTION

  • MIXING CHAMBER: Alloy steel, fabricated, hard faced, jacketed (both longitudinal & transverse) for steam heating & water cooling. Capable of tilting to appx, 130 for easy discharge & cleaning.

  • MIXING ROTORS: Made of alloy cast-steel, spirally annular design, with node - tips internally cored for effective temperature control. The lands of the nodes are hard faced & profile ground.

  • PRESSURE LID : Steel fabricated hard faced at mix contact area, jacketed for effective heating /cooling.

  • DUST SEALS: Specially designed to keep environment cleanliness, easily replaceable.

  • DUST EXHAUSTING DEVICE
    Hovering vapours / dust, absorbed by ducting to dust collector.

  • SEQUENCE CONTROL
    Either manual or automatic by electrical control panel with P.L.C. timer as based system an optional.

  • TEMPERATURE INDICATION & CONTROL: Temp. Indicators with Thermoprobes giving the exact mix temperature. Automatic Temperature Control Device with forced water pump & contact thermometer can be provided. As optional feature.

  • BED PLATE: MONO BLOCK steel fabricated, as in all other BHARAJ machinery.

Comparative Table

  MIXING MILL DISPERSION KNEADER
Material Feeding

Beginner can do. Application of auto feeder impossible

Beginner can do. Application of auto feeder impossible

Mixing Cycle 20-45 min 8-10 min
Dispersion Effect Good for high viscosity material, but not for low viscosity one Good for high & low viscosity material
Material Unloading Low viscosity one impossible Any viscosity
Heat Conductivity Good for low temp. mixing but high temp. is mixing Good for both high & low temp. mixing
Operator's Experience 3 years 1-2 days enough
Mastication Excellent Good
Mixing Excellent Automatic
Compound-mooving Manual by cutting & shifting Excellent
Out-put/hr Small Relatively big
Degree of dispersion Excellent Excellent
Construction One type Enclosed type
Batch Capacity Can be varied Constant
Color Charge Easy Easy
Kinds of recipe Versatile Full compounds
Installation Some require foundation Compact foundation required because of common bed

Technical Specification of Standard Range of Machineries

MODEL NO. BMK-05 BMK-10 BMK-25 BMK-35 BMK-55 BMK-75 BMK-110
MAIN MOTOR 4 Pole/400/ 440 v. SPD PSQ. CASE 10 HP 20 HP 40 HP 60 HP 75 HP 120 HP 200 HP
ROTOR SPEEDS - - 35/30 RPM 35/30 RPM 35/30 RPM 35/30 RPM -
CHAMBER VOLUME IN LITERS 15 Litre 25 Litre 45 Litre 75 Litre 125 Litre 170 Litre 250 Litre
EFFECTIVE WORKING CAPACITY 05 Litre 10 Litre 25 Litre 35 Litre 55 Litre 75 Litre 120 Litre
TILTING ANGLE 130 130 130 130 130 130 130
TILTING MOTOR 2 HP 2 HP 3 HP 3 HP 3 HP 5 HP 7.5 HP
AIR COMPRESSOR REQUIRED 3 HP 3 HP 3 HP 5 HP 5 HP 5 HP 5 HP
  

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